Update measuring equipments

Software drawing ( AUTO CAD ) and simulation system with CAD CAM

Our long experience in Metallurgy and metrology enable us to design and fabricate many different design for tooling and spare parts for many different field like metal sheet forming , plastic injection , ……

Electronics, and electrical jobs capability is the only choice when looking for a partner on hand.

The ability to be at high comfort level with a variety of different check instruments like complete PLC software and hardware systems, vibration meters, thermograph , torque  tester , noise measuring , balance measuring, Metallurgy & Metrology , Research and developments , Improvements ,    etc,……

Which enable online service , predictive and preventative maintenance, preventing costly interruption of plant operations.

Our flow chart work strategy and the relation with our clients makes us the leader on the market.

Our update equipments and our know how for many different fields and branches like Metallurgy and Metrology , Design , Tool making ……. gives us more reliability and strong decision makers  for many different clients problems.

the equipment to operate near full-load capacity. That way we can measure the severity of the fault with greater accuracy.

Having a survey conducted prior to a scheduled outage will afford the opportunity to acquire any needed replacement parts ahead of time

o        Electrical switchgear, breakers, bus connections, and contacts

o        Transformer connections

o        Mechanical couplings on rotating equipment

o        Process piping and heat exchangers

o        Compressor heads

o        Motor and generator connections, windings, feeders and exciters

o        Bearings

o        Drive gears and drive belts (for excessive friction)

o        Steam traps and piping insulation

o        Tank levels and insulation problems

o        Buildings

o        Flat roofs

o        Steam systems

o        Non-destructive testing (bonding, thickness, intrusion)

o        Furnaces, refractory lining, boiler & kilns

o        Casting & moulding

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Indoor Electrical

This image shows loose connections on the load side of a contactor (B and C Phases), and loose connections on the terminal block (B and C Phases).

clips was recommended as well as the replacement of any required components.

This is a typical conduction pattern, showing a thermal tapering along the coated electrical cable from the electrical connection. The connection, likely the source of the fault, does not appear to be as hot because of the emissivity differences between materials. Phase A is under a load of 67.8A, compared to 70.8A and 70.4A for B and C respectively. There is a 30° C temperature rise between phases. This is definitely a critical fault that requires immediate attention.

All three phases are under a load of approximately 61A. There is a very critical temperature rise across the phases of at least 45° C. This temperature measurement is conservative, since it is an indirect temperature. The source of the resistance is likely the electrical contact inside the plastic housing on the A phase.

All phases are under a load of 32A. Between the B and C phases, there is a temperature rise of at least 11° C. There are a lot of apparent temperature differences, such as the cooler reflections off of the shiny surfaces, which have to be disregarded.

Both sides of this UPS inverter are under a load of approximately 120A. There is, however, a 25° C temperature rise on the neutral side. The temperature measurements were performed on the cable insulation rather than the shiny connections, since the shinier surfaces mostly reflect cooler, background temperatures.

The two wires in this rectifier are under a load of 5A - 6A. The left wire, which appears cooler, is actually under slightly greater load. There is, however, a temperature rise of approximately 11° C between the two. The temperatures were taken from the wire insulation, not from the shiny connections, in order to eliminate errors due to background reflections.

This image shows a small electrical connection that was loose and subject to wide load fluctuations under normal operating conditions.

Thermography is a non-contact temperature measurement technique. It's ability to measure temperature in a non-intrusive manner make's it one of the best tool's available to the electrical industry today. Typical candidates for an infrared electrical survey include overhead transmission lines, substations, transformers, thyristor banks, circuit operating devices, switches, fuses, circuit breakers, control equipment, motors and motor control centres

temperature signature more pronounced. This electrical equipment was connected to a compressor that was critical to the operation of the entire manufacturing line at this strandboard facility.

This image shows approximately half of the North side cooling fins/tubes to be exceptionally cool, indicating possible plugged tubes (right-hand side of image). The image is from an East elevation showing both sides of the transformer.

The outdoor electrical equipment providing power to your facilities are often overlooked or ignored during surveys performed by inexperienced technicians. Maverick's standard electrical surveying practice is to inspect these support systems while on site to ensure their continued dependibility. This image shows a loose pot head connection on the center phase at a substation. Unattended, this problem could lead to a loss of power or fire.

Hot connections in underground distribution vaults are readily apparent with infrared technology. Fortunately, enviromental factors are usually not an issue, although one must be careful that the sun is not shining on components from doors or grating. The load on the line, the rating of the component, and the temperature rise must all be taken into account when determining the criticality of the fault.

All four cells are under a load of 81A - 84A. However, there is a 31V drop in output from circuit A to circuit B, likely due to the failure of cell 1 (far right). This is an example of a "hot spot" being the symptom while a cool area is the actual problem.

The oil level in this transformer (see the black line) is detectable, however the temperature differences are less than 1° C, so fine adjustments of the level and span are necessary. The areas of solid white in the image are due to the sun shining on the open door and building wall.

This image shows a portion of the cooling fins on a chemical facility power substation transformer. The fins appear to have poor oil circulation, probably due to pluggage or a low oil level.

This is a connection on the bus bars for a trolley house on a large gantry crane. Under partial load, the poor connection is apparent as heat transfers through the plastic covering.

Mechanical applications for thermal imaging almost always involve rotating equipment. Excessive heat is generated by friction caused by faulty bearings, inadequate lubrication, misalignment, imbalance, misuse, or normal wear. We can combine thermography with other methods to provide a complete analysis of mechanical condition. The temperature of motors gearboxes or just about any mechanical equipment can be monitored over time and historical data can then be trended.

Revolutionary new vibration assessment tool with analysis capabilities.

Low-cost, compact and convenient, it is an advanced vibration meter made to fit the customer requirements for predictive maintenance.

The vibration meter is the simplest, most economical approach to machinery analysis.

Quick-check  solution for identifying problems and assessing machine condition.

Displays overall vibration, time-waveform and FFT spectra for analysis.

Digital Signal Processing (DSP) facilitates rapid processing of collected data.

Upload overall scalar data to PC for trending with optional Data Extract software.

Analysis of the pre and post trigger events surrounding a change in machine condition.

Automatically collect 5 of the most useful measurements for vibration analysis - acceleration, velocity, displacement, HFD and enveloped acceleration - simultaneously.

FFT Spectrum Analysis Capabilities With pre-set measurements and user selectable FFT resolution at 400, 800 or 1600-lines, selectable Fmax and a 90 db dynamic range, the Vibration meter has what it takes to help you easily pinpoint the start of  impending machine problems.

In addition, the unit automatically tabulates and displays the 5 highest vibration peaks from a spectrum, making it easy to quickly identify signals indicative of specific machine problems, like misalignment, imbalance or bearing faults.

Time-Waveform Displays Measure and store time data, with the capability to select acquisition type and time measurement. Time displays in acceleration, velocity, displacement, HFD or enveloped acceleration.

A unique automatic transient capture function starts taking measurements when the signal exceeds a user-specified trigger level, enabling more detailed

Finally, a "recall data storage" list helps you keep track of and reference all collected data.

For further analysis and trending, data may be uploaded to your desktop computer using the optional data extract software when you use the Handspring Visor's "hotsync" function.

Once uploaded, overall scalar vibration data can be stored, trended and graphically displayed using Microsoft Excel.

Utilities Add Value A range of exciting utilities help make the MicroVibe a universal tool for machine vibration analysis, for any level of expertise.

Collect data in English or Metric units, check battery condition, memory status or reference a dictionary of vibration terminology.

An internal signal generator is also included, so you can perform field calibration of systems and instruments conveniently and easily.

MicroVibe truly brings you vibration monitoring and analysis power without complexity.

It's tomorrow's big solution for vibration analysis and its available today!

Systems is part of the SVC Service organization.

The organization's condition monitoring and service businesses extend machine service life,,,,, reduce overall maintenance costs and improve plant efficiency by creating integrated solutions for end-users who need to improve plant operation and reliability maintenance management with minimal investment.,,,,, approach to your analysis and to optimize vibration data gathering.

Automatic Setup and Onboard Expertise The MicroVibe provides extensive automatic setup and evaluation of vibration results. Simply collect the data and the unit does the rest - comparing readings to pre-programmed vibration severity criteria for a reliable and accurate evaluation of vibration severity

This allows even novice users to easily determine abnormal conditions and take appropriate action.

Audio Analysis Now you can actually listen to machine problems using the MicroVibe's acoustic capability.

Simply connect the earphones and listen to the operation of your machine.

When abnormal noise is detected, use the vibration analysis capabilities of the MicroVibe Analyzer to zero in on the problem.

Store and Recall Measurements for Trending and Analysis The MicroVibe's data storage capacity is also extraordinarily impressive.

The unit can store up to 1,000 overall vibration signals, 200 FFT spectrums and 2 megabytes of time waveform data for later recall.

A search function retrieves specific measurement points and a "repeat" measurement let us you recall and repeat any measurement for more focused analysis or trending of a trademarks are the property of their respective owners.

One of the most cost effective and most efficient items of safety equipment your facility needs to have is high quality fire extinguishers. At Reliable Fire Equipment we offer only the finest of hand portable and wheeled fire extinguishers from Ansul Fire Protection. When fire strikes in your facility, it is to late to plan for the emergency. Only with preparedness and a sound safety program will your company be ready in the event of a possible disaster.

The Effectiveness of Portable Fire Extinguishers

A survey prepared by the National Association of Fire Equipment Distributors recently revealed that hand operated portables extinguished over 90% of the fire incidents in commercial facilities. In most cases the fire was completely extinguished before fire department personnel arrived on the scene. And they can put out fires before the sprinkler system activates, and sprays water all over your furniture and carpets.

Alarm system monitoring reports a security or fire alarm to a remotely located UL listed central station.

In most buildings the greatest risk of loss occurs when the facility is unoccupied. If there is a fire alarm, or a security alarm, and there is nobody on scene to respond to the problem, big problems can result. The fire spreads and does irretrievable damage; intruders steal thousands of dollars worth of property, or commit vandalism in the process. This is where ul alarm monitoring provides the extra measure of security to protect your assets.

Security systems and fire alarm systems are usually connected to a digital telephone dialer. When an alarm occurs, the alarm system signals the digital telephone dialer to dial a preselected telephone number and transmit a code identifying the property and the nature of the alarm. The dialer calls an Underwriter's Laboratories listed central station monitoring facility. Sometimes this is referred to as a ul listed central station. A central station is 'central' because many different locations may report to a central point. The whole process is often called ul alarm monitoring because the central station is listed by Underwriter's Laboratories as an installation complying with a set of standards for safety and security.

Western States Fire Protection installs FM200 Fire Suppression Systems.

Developed as a Halon replacement, FM200 is the best people-compatible, clean agent fire protection for vital facilities. It extinguishes fire via a combination of chemically-based fire inhibition and cooling. It is environmentally acceptable, safe to use with sensitive equipment, fast acting, efficient and effective.

Often times FM200 systems are employed to protect critical installations formerly protected by Halon 1301. Western States Fire Protection installs FM200 in the following types of facilities:

o Telecommunication Facilities

o Computer Operations

o Control Rooms

o Compressors and Pump Stations

o UPS Facilities

o Medical NMRI and CT Scan Facilities

o Shipboard (Marine) Systems

o Rare Book Libraries

o Military Vehicles

o Airplane lavatories

o Paint Mixing Rooms

o Hazardous Manufacturing Areas

o Textile Plants

o Offshore Drilling Rigs

o Universities and Museums

o Art Galleries and Historical Collections

o Record & Storage Facilities

o Petrochemical Installations

o Pharmaceutical & Medical Facilities

o Electronics & Data Processing Equipment

o Telephone Switches

o Facilities where water damage must be avoided at all costs

FM200 is the preferred fire suppression system for facilities that can't afford fire related business interruption. It is non-toxic on people.

The FM200 extinguishing agent is typically stored in cylinders or spheres. It is delivered to nozzles through a system piping network. Smoke detectors sense the presence of fire in the protected facility. The detection and control panel then sounds an alarm, shuts down air handlers, disconnects power from the protected equipment, and then releases agent into the protected area.

Because of the Montreal Protocol, ozone-depleting substances, such as Halon 1301, are no longer used in new fire suppression systems. Governments around the world have already mandated the decommissioning of Halon 1301 systems. FM200 is a reliable, effective, clean agent that won't harm the environment.

In the 1980's FM200 was developed to fill the void left by the phase-out of Halon 1301. FM200 was chosen over other extinguishing compounds because it offers the advantage of rapid extinguishment, it is very safe and environmentally friendly. The United States EPA, Environmental Protection Agency, considers FM200 the most effective HFC alternative to Halon 1301.

FM200 has been subjected to exhaustive testing, evaluation and review by organizations worldwide to evaluate it's effectiveness, safety threshold, and environmental characteristics.

FM200 is a brand name for 1,1,1,2,3,3,3-heptaflouropropane. It is also known as HFC-227ea. It belongs to a class of compounds known as hydroflouocarbons (HFCs). HFCs are composed of carbon, fluorine and hydrogen atoms. HFCs are often times confused with hydrochlorofluorocarbons (HCFCs). HCFCs are a different class of compounds containing chlorine. HCFCs deplete ozone and are subject to being phased out. HFCs such as FM200 do not deplete ozone and are not subject to being phased out.

FM200 extinguishes fire through heat absorption. The class of compound FM200 belongs to, HFCs, are used in refrigeration and are a very effective heat transfer agent. HFCs remove heat energy from a fire so the fire cannot sustain itself. FM200 also releases small amounts of free radicals upon exposure to flames. Free radicals inhibit the chain reaction responsible for combustion.

FM200 will not damage delicate equipment because it does not have particulates or oily residues. It does not significantly reduce oxygen levels when deployed, making it safe for people. After being discharged it can be removed by ventilation.

Benefits of Using FM200

o Fast-Acting

FM200 can stop fires in just seconds. Extinguishing fires quickly means less damage, repair costs and extra safety.

o Safe For People

FM200 has been tested extensively to ensure safe exposure to people.

o No Collateral Damage

FM200 does not leave oily residues, particulates, water, or corrosive material. This eliminates collateral damage to delicate equipment.

o Environmentally Responsible

FM200 has a low environmental impact because it has a low atmospheric lifetime. It also has zero potential to deplete the ozone layer.

o Small Space Requirement

Other fire suppression systems, such as C02 and inert gases require as much as seven times more storage space.

o Globally Accepted

FM200 is the most widely accepted clean agent in the world. It is used in tens of thousands of fire suppression systems.

  Selected material as per the job specification steel, metals, alloys.

"        Our familiarity and experience metallurgy & metrology.

"        Our vast knowledge of assembly both electrical and mechanical, as well as the ability to make our own specialized test equipment to suit our customer's needs.

"        Assembly lines that can be outfitted for virtually any types of assembly jobs.

"        In Mould design and model shop allows us to make our own assembly fixtures fast and reliable with the support of engineering experiences required.

"        Years of expertise in Metal packaging technology.

"        Bilingual office and management staff for trouble free customer service.

"        The full support for our customers.

The many years electro mechanical industry have instilled an impressive work ethic in our employees, tight tolerances, clean room environments, fast passed production atmospheres are commonplace.

One tour through our facility (a short minute trip from our factory to the customer) is all it takes to show why at SVC is our main stay and proof to our commitment to growth and customer satisfaction.

Tool makers - Trained at very high level Training Center , our tool and die makers work with Engineering to produce high quality tools every time.  Our grinders and mills produce dies and gauges to perfection.  Specialized CNC equipment is used to produce the exacting tolerances required for our precision tooling components.  Jig grinders, Wire EDM and mills are some of the state-of-the-art machinery used.  Our R & D department offers laser-welding capabilities for experimental short runs to verify production feasibility.

The same tool and die maker involved with the design of the tool leads the assigned production team.  This team remains responsible for its care and use for the life of the part.  This small detail adds ownership and pride for a ready and willing attitude on the part of the production team.

Technical Service Director - Each project is lead by a TSD specifically assigned to each and every customer to maintain a steady flow of information between SVC and our customers.

Modular and Quick Reply - Our modular design approach to minimizes down-time during production. Our quick response allows to utilize our equipments to meet customer's demands for production.

CNC Equipment - Our specialized CNC equipment, such as Jig Grinders, Wire EDM and mills, allows us to maintain the tolerances required on our tooling to produce the tolerances our customers require.

Quality is not an accident, it is a way of life

òSVC is a customer focused and diverse manufacturing facility that provides a broad range of products and services purposely engineered to help our customers remain competitive in the world market.

VISION

To continue to grow our presence in the international manufacturing community and to prove the importance of our manufacturing partnership with our current and future customers by consistently exceeding their expectations and delivering unparalleled performance in cost, quality, capability and responsiveness.

QUALITY ASSURANCE

Our Quality department personnel have many years of experience inspecting incoming parts in process and outgoing product to customer specification requirements and satisfaction.

Inspection is performed using mechanical, visual, electrical and environmental measuring equipment to extremely tight dimensional tolerances.

Inspection of manufactured product is performed on an audit basis to rigid standard parameters.

CUSTOMER SATISFACTION

Total plant involvement is utilized to priorities, analysis and resolve customer request, questions, or if a problem evolves.

SVC will do whatever it takes to satisfy our customers quality requirements.

Automation Laboratory

Software analysis laboratory

Carbide Swaging Dies

Cold Forming Dies - Assembly

(Automotive Steering Component)

Cold Heading Inserts to Form

Automotive Steering Components

Cold Heading Punches with Titanium Coating